Electro Magnetic Separator for automated production lines enabling iron removal from flour animal feed plastic pellets and ore powders

The core of a rotary iron remover consists of a rotating magnetic roller or magnetic rod assembly combined with a scraper mechanism. The magnets (permanent or electromagnetic) generate a strong magnetic field, which attracts ferromagnetic impurities as material flows over the surface of the rotating magnetic components. As the magnetic components rotate into the discharge zone, the impurities are forcibly scraped off by scrapers or fall off due to gravity in areas where the magnetic field weakens. The purified material then exits through the discharge outlet, enabling continuous and cyclic operation.

• Powder and granule processing: Continuous iron removal for materials such as flour, animal feed, plastic pellets, and ore powders, suitable for automated production lines.
• Food and pharmaceutical industries: Iron removal from powdered milk, pharmaceutical powders, candy ingredients, etc., meeting hygiene standards for continuous production.
• Building materials and non-metallic minerals: Purification of slurries or dry powders like quartz sand, kaolin, and ceramic raw materials, improving product whiteness and purity.
• Recycling and sorting: Separation of iron contaminants from recycled plastics and rubber scraps, enabling material recovery and reuse.
• Chemical pigments: Iron removal from coating powders and dye particles to prevent metal impurities from affecting product color and stability.

• Continuous and efficient: Magnetic components rotate continuously, enabling simultaneous adsorption and discharge without requiring shutdowns for cleaning, ideal for high-capacity production lines.
• Thorough discharge: Scrapers forcibly remove impurities, effectively eliminating stubbornly adhered fine particles compared to gravity-based discharge alone.
• Wide adaptability: Suitable for dry powders, granular materials, and low-viscosity slurries; magnetic field strength can be adjusted according to requirements to meet diverse iron removal needs.
• Easy maintenance: Compact design with simple disassembly and cleaning; no complex electrical control systems result in low failure rates and minimal maintenance costs.
• Minimal material damage: Adjustable rotation speed and smooth magnetic component surfaces minimize wear on fragile or easily clumping materials.